Evaporator/Stripper™ saves process steps in numerous applications
Artisan Continuous Evaporator/Stripper is engineered for efficient stripping of volatiles from relatively non-volatile products, especially under high vacuum. We have installations in:
Applications
Solvent removal from polymers, surfactants, industrial coatings, fats, waxes, vegetable oils
Dehydration of organic peroxides or other highly flammable organics
Purifying aromatics, tocopherols, alkyl phenols, esters, oleochemicals
Recycling solvents, alcohols, ketones
Deodorization of polymers, additives, agrichemicals, fish oils, vegetable oils
Specific Examples
Chemical more …
Drying explosive or highly flammable organics
Problem
Safely and continuously dewatering of organic peroxides or other highly flammable or explosive organics.
Solution
Artisan’s patented falling film disc and tube Evaporator/Strippers™ are utilized to dry organic peroxides used as curing agents in polyester and vinyl chloride polymerization. Low holdup volume and “no crevice” design make it the safest method for continuous drying of these highly flammable or explosive organics.
Example
Drying methyl ketone peroxide from 5000 PPM to less than 200 PPM, by countercurrent stripping, using argon as the stripping medium.
Food more …
Deodorizing Edible Oils
Problem
Stripping unpleasant odors, such as free fatty acids and other odor causing volatile organic compounds from heat sensitive edible oils to non-detectable levels with no product degradation, or color formation.
Solution
Artisan proprietary falling-film Evaporator/Strippers™ are widely used to strip odor causing components from heat sensitive edible oils and other heat sensitive products. Relatively short residence time (60 to 120 seconds), high surface to volume ratio, and extremely low pressure drop make it the most economical alternative to vertical wiped-film evaporators (WFEs). For stripping applications that are mass transfer controlled (i.e. diffusion limited), one Artisan multistaged stripper can replace two or more WFEs.
Example
Deodorize cocoa butter by steam stripping the low molecular weight free fatty acids to non-detectable levels. Deodorization is accomplished at 10 torr, and relatively low temperatures (below 150 °C) to prevent intra-esterification, while utilizing an economically favorable 3% stripping steam rate.
Desolventizing Edible Oils
Problem
Desolventizing and stripping organic solvents to very low (50 PPM or less) residual levels from concentrated vegetable oils containing emulsifying agents. Typically, these separations are carried out in wiped-film evaporators (WFEs), or packed columns. However, WFEs are single stage devices with limited mass transfer capability, requiring multiple passes; whereas, packed columns offer excellent mass transfer, but can not handle the viscosity.
Solution
Use Artisan’s unique falling-film disc and tube Evaporator/Stripper™, preceded by a rising film evaporator, to remove the bulk of the solvent and strip the oil to low PPM residual level by using either stripping steam, nitrogen, or both depending on the desired moisture content of the final product. Stripping is carried out at moderate vacuum and relatively low temperature, resulting in higher product yield and quality at reduced capital and operating cost.
Examples
Steam strip hexane from vegetable oil containing lecithin - from 80% to 2 PPM without product degradation.
Remove methyl ester from crude coconut oil - from 50% to less than 1%.
Dehydrate crude vanillin from 20% to less than 50 PPM.
Remove hexane from marigold oleoresin - from 10% to 25 PPM.
Strip cholesterol from butter fat and lard to less than 100 PPM.
Polymers more …
Devolatizing Solution Polymers
Problem
Devolatizing and deodorizing solution polymers.
Solution
Artisan’s patented falling-film disc and tube Evaporator/Stripper™ can effectively devolatize and strip to low PPM levels a variety of solution polymers in a single pass, without product degradation. Evaporator/Stripper’s high mass transfer capability greatly reduces stripping steam. Product quality is enhanced since stripping is carried out as a thin film, in a single pass.
Examples
Reducing toluene in a heat sensitve epoxy resin polymer from 50% to less than 200 PPM in a single pass
Continuous removal of residual styrene monomer from copolymer, from 3000 PPM to 8 PPM
Continuous removal of ethyl acetate from photographic dye dispersion
Continuous removal of high boiling volatiles from soap based latex emulsions
Continuous removal of vinyl chloride monomer from aqueous copolymer emulsion